This means that if you are manufacturing widgets and want to ever introduce a new widget in a different color and size, you would want to create a computer program which models your current widget manufacturing set up. A useful model will require complete and accurate process information, including failure data for each piece of machinery, the materials introduced in the manufacturing process, and the time that each process takes.
UNDERSTANDING THE CONCEPT
The goal of process simulation is to be able to test out ideas for possible configurations to your current manufacturing arrangement without spending thousands of dollars to physically change out machinery, recalibrate timing, hire or reassign employees, etc. Using a simulation model, you can run a variety of scenarios to view the implications of these proposed changes, and then decide which option is the best one.
Where can process simulation help in your business? You will gain the ability to test "what if" scenes to see how the processes in your manufacturing set-up will work when you change the timing, materials used, position of equipment, or other process parameters. In other words, you can experiment with changes in the virtual process to see the eventual outcomes in the real process.
Process simulation has proven useful not only in manufacturing but also in a number of other industries such as healthcare, the military, urban planning, traffic control, and finance, to name a few. For example, physically testing alternative traffic control methods, such as alterations to the timing of traffic lights or placement of stop signs, can yield chaotic results. In this case simulation is particularly useful. You can test a variety of theories long before you set the best one into practice.
USES FOR THIS TYPE OF SIMULATION
Simulation applications are commonly applied to manufacturing situations. Simulations can help identify supply chain problems, and areas in an assembly line where bottlenecks are likely to occur. Brand-new manufacturing plants can also benefit from process simulation. It"s a great way to lay out machinery, controls, and inventory storage locations before the construction of a facility begins. This will help create the most efficient plant right from the beginning.
Process simulation is best performed by experts who know how to use the software and interpret the data produced. While you could expend the manpower and money to train someone on the software and processes, why bother? With companies like Visual8, which have strong knowledge and experience in such matters, you can rest assured that your simulation will be accurate and of the highest quality.
Process Simulation - A Safe Way to Test
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